果蔬酵素生产线设备
Fruit and vegetable enzyme production line
应用范围：天然野生果、根茎类蔬菜、各种水果、茎叶类蔬菜；
Application scope: natural wild fruit, root vegetables, kinds of fruits, stems and leaves of vegetables;
基本流程：材料挑选→清洗→漂洗→ 破碎打浆→发酵→过滤分离→调配（螯合）→灌装封口→贴标→喷码→包装→成品
Basic processes: material selection, cleaning, washing, crushing& pulping,, fermentation, filtration and separation, blending (chelate), filling and sealing, labeling, ink jetting, packaging, finished product
发酵工艺：水果酵素采用传统工艺发酵，发酵过程基本分三个阶段: 酵母菌发酵、醋酸菌发酵和乳酸菌发酵。
Fermentation process: use traditional process for fermentation of fruit enzyme, the fermentation process has three stages: yeast fermentation,vinegar organismfermentation and lactobacillus fermentation.
第一阶段：酵母菌发酵：酵母菌发酵阶段将大分子分解成小分子，把淀粉分解成二氧化碳和酒精，也叫糖化作用。
First stage: yeast fermentation: yeast fermentation stage will decompose large molecules into small ones, decompose starch into carbon dioxide and alcohol, also known as glycation.
第二阶段：醋酸菌发酵：醋酸菌发酵阶段将酒精分解掉，这个阶段也叫醋化作用。
Second stage:vinegar organismfermentation: decompose the alcohol, this stage is also called acetification.
第三阶段：乳酸菌发酵：乳酸菌发酵阶段乳酸在反応作用下产生益生菌，这个阶段也叫熟成作用。
Third stage: lactobacillus fermentation: lactic acid will produces probiotics under the effect of Nicholas Reaction, this stage is also called Ripening.
主要设备：清洗机、破碎打浆系统、发酵系统（恒温发酵、常温发酵）、热水系统、过滤系统、调配系统、灌装系统、包装系统、输送线、挑选设备、电气控制系统；
Main equipment: washing machine, crushing&pulping system, fermentation system (constant temperature fermentation,normal temperaturefermentation), hot water system, filtering system, deployment system, filling systems, packaging systems, transmission lines, sorting equipment, electrical control system.
型号名称 Equipment name | ADK酵素生产线设备； ADK enzyme production line |
生 产 量 Capacity | 100kg-50000kg由客户选择； 100kg-50000kg by customer choice |
设备材质 Material | 采用SUS304不锈钢制作，材质厚度根据罐体容量大小而设计； SUS 304 stainless steel, thickness acc to the tank volume |
搅拌方式 Mixing type | 平叶、斜叶、箭叶、弯叶等，可根据客户具体情况订做； Flat leaf, slanting leaf, arrow, curved leaf, etc., can be customized according to specific circumstances; |
控制方式 Control method | 手动\\自动，流量可设置并显示； Manual, automatic, flow can be set and displayed |
温度控制 Temperature control | 自动控制、多层结构、冷热水自动控制； Automatic control, multi-layer structure, cold/ hot water automatic control |
杀菌方式 Sterilization method | 采用蒸汽杀菌； Steam sterilization; |
DO控制 DO control | 采用进口电极，与转速可关联控制； use imported electrode, and speed can be related to control |
补料控制 Feeding control | PID全自动可设定控制，自动计量； PID automatic control, automatic counting |
泡沫控制 Foam control | 全自动PID监测与报警，蠕动泵自动添加消泡剂； Fully automatic PID monitoring and alarm, automatic pump to add the foam agent; |
压力控制 Pressure control | 自动\\手动控制方式可选； Automatic\\manual control can be selected |
搅拌控制 Mixing control | 高性能搅拌浆、消泡浆、交流电机、变频器； High performance mixer, foam slurry, AC motor, frequency converter; |
安装方式 Installation | 立式、卧式可选择 Vertical, horizontal |